Flash rust is a fast-acting form of corrosion that occurs on ferrous metals, such as steel or iron, shortly after exposure to water. It typically appears within minutes to hours as a reddish-brown discoloration on the metal surface and is commonly seen after processes like aqueous cleaning, wet blasting, or machining with water-based fluids.

Flash rust results from a rapid reaction between oxygen, moisture, and freshly exposed metal. Environmental conditions such as humidity, temperature, and airborne contaminants can influence its severity.

To prevent surface degradation after wet processes, immediate protection is essential. ZERUST®/EXCOR® offers a range of solutions, including Vapor Corrosion Inhibitor (VCI) packaging and water-based rust inhibitors, designed to safeguard parts from this common and costly issue during production, storage, and shipment.

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