VCI Film Additives and ZERUST® Custom Options for Corrosion Protection Packaging

VCI film additives play a critical role in ensuring that corrosion protection packaging performs reliably in real-world environments. At ZERUST®, we manufacture high-performance VCI film, poly bags, and tubing using blown film extrusion technology, and we offer a wide range of ZERUST® custom options to match your operational requirements.

During the blown film extrusion process, polyethylene resin is melted and extruded into sheeting. The material is then slit, folded, or sealed into finished packaging formats. With more than 100 extrusion lines across our U.S. manufacturing network, ZERUST® delivers consistent quality, scalable production, and tailored solutions that go beyond standard VCI packaging.

In addition to corrosion protection, we enhance film performance with specialized VCI film additives designed to improve handling, durability, and environmental resistance.

Anti-Static VCI Film Additives

Anti-static additives reduce static build-up in poly film and bags used for electronics and electrical assemblies. Static charge forms when poly materials move across surfaces, causing charge separation.

Without anti-static protection, packaging can:

• Attract dust that affects product appearance and performance
• Create handling challenges during packaging and transportation
• Increase the risk of electrical discharge to personnel

By incorporating anti-static VCI film additives, ZERUST® custom options help maintain clean, safe, and reliable packaging for sensitive components.

Anti-Block Additives for Easier Processing

Anti-block additives reduce unwanted adhesion between layers of film. When poly layers stick together, it slows processing and complicates packaging operations.

Anti-block VCI film additives:

• Improve the separation between film layers
• Reduce surface friction
• Allow easier bag opening and handling

This option is especially valuable in high-volume packaging environments where efficiency matters.

Slip Additives for Improved Film Handling

Slip additives reduce friction in poly film and bags, improving machinability and performance during manufacturing and packaging.

High friction can create problems such as:

• Difficulty winding film rolls
• Slower bag production
• Increased resistance during automated packaging

Slip-enhanced VCI film additives provide smoother processing while maintaining corrosion protection performance.

UV Stabilizers for Outdoor Protection

Ultraviolet radiation from sunlight can degrade polyethylene over time. When poly becomes brittle or breaks down, corrosion protection is compromised.

UV stabilizer VCI film additives help:

• Absorb or inhibit harmful UV radiation
• Extend film durability in outdoor environments
• Maintain corrosion protection performance for exposed assets

If your metal components are stored or shipped outdoors, UV-enhanced ZERUST® custom options provide added protection.

Custom Colors for Identification and Branding

ZERUST® is widely recognized for our trademark yellow VCI packaging. However, our ZERUST® custom options include additional colors such as green and blue. We can also develop custom colors based on your branding or internal identification systems.

Color customization helps:

• Identify part categories
• Differentiate protection levels
• Support warehouse organization

Custom Printing Options

One-sided, multi-color custom printing is available for ZERUST® VCI film and paper packaging products. Printing options are subject to minimum order quantities, and customers are responsible for printing plate costs.

Custom printing allows you to:

• Add part numbers or handling instructions
• Reinforce brand identity
• Improve traceability

Packing Specifications Tailored to Your Process

Many customers require precise packing specifications. ZERUST® custom options allow you to define:

• Specific bag or sheet counts per box
• Interleaving requirements
• Crate versus box packaging
• Custom case dimensions

We align packaging to your production, shipping, and storage workflow.

Blanket Orders for Supply Stability

Blanket orders are available for customers who require multiple deliveries over a defined time period. This option allows you to secure quantity pricing while ensuring supply continuity.

Blanket orders are subject to agreed quantities, timelines, and warehouse capacity. Contact your ZERUST® representative for details.

Partner with ZERUST® for Complete Corrosion Management

Choosing the right VCI film additives and ZERUST® custom options is about more than packaging features. It is about building a corrosion prevention system that supports your entire operation.

Our team evaluates your current corrosion management process through:

• Fluid audits
• VCI and packaging process audits
• Data logger analysis
• On-site facility assessments

We work alongside your team to implement the most effective and cost-efficient corrosion prevention solution for your environment.

If you are evaluating VCI film additives or exploring ZERUST® custom options, contact ZERUST® to discuss your packaging requirements and corrosion challenges.

Tom White

Tom White is the Marketing Manager at ZERUST®, bringing almost a decade of expertise in Vapor Corrosion Inhibitor (VCI) technologies and corrosion prevention solutions. He leads strategic marketing initiatives that showcase ZERUST®’s global product portfolio, from sustainable VCI packaging films to advanced rust preventatives and cleaners. Tom is deeply involved in product launches, trade show planning, digital marketing, and customer engagement, ensuring that ZERUST®’s innovative solutions reach the right industries and decision-makers. With a strong focus on aligning technical expertise with customer needs, he helps drive the brand’s growth and strengthen its position as a leader in corrosion protection worldwide.

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