As industries worldwide strive for sustainable manufacturing and waste reduction, companies are actively seeking circular economy solutions to minimize their environmental footprint. ZERUST®, in partnership with RecycleMax®, is excited to launch ZeCycle, a revolutionary closed-loop recycling program that transforms used ZERUST® VCI packaging into new post-consumer recycled (PCR) VCI films.

Discover the ZeCycle Closed-Loop VCI Recycling Program

Learn how the ZERUST® ZeCycle program helps companies recycle used VCI packaging and transform it into new post-consumer recycled (PCR) corrosion protection films, supporting sustainability goals while maintaining trusted corrosion protection performance.

Beyond Recycling: The Second Life of ZERUST® VCI Packaging

Each year, thousands of pounds of polyethylene-based VCI packaging are discarded after protecting metal components during shipping and storage. The ZeCycle Recycling Program closes the loop by enabling companies to efficiently recycle used ZERUST® VCI film and reintegrate it into the supply chain, while maintaining the same high-performance corrosion protection that businesses rely on.

By recycling used ZERUST® VCI packaging into PCR pellets, which are then processed into ZERUST® ICT®510-PCR30 VCI film, businesses can significantly minimize plastic waste while maintaining the same trusted corrosion protection. However, by choosing ZERUST® ICT®510-PCR30 VCI packaging and closing the loop with ZeCycle, companies can take it a step further, reducing their carbon footprint while supporting a circular economy, a true step toward zero waste. Through the ZERUST® and RecycleMax® recycling program, ZeCycle, companies can take measurable steps toward zero waste goals by closing the loop on packaging and incorporating responsible recycling into their operations.

Explore ZERUST® ICT®510-PCR30 Sustainable VCI Film

ZERUST® ICT®510-PCR30 VCI film is manufactured using post-consumer recycled (PCR) polyethylene while delivering the same trusted corrosion protection performance. Discover how sustainable VCI packaging helps reduce plastic waste while protecting valuable metal components.

How the ZeCycle VCI Recycling Program Works

Infographic illustrating the ZeCycle process and how it closes the loop in VCI packaging.

  1. Company A packages and ships metal components/equipment in ZERUST® VCI packaging.
  2. Company B receives metal components/equipment packaged in ZERUST® VCI packaging.
  3. Company B sorts used ZERUST® VCI and plain poly packaging on-site.
  4. Company B bales used ZERUST® VCI and plain poly packaging on-site.
  5. RecycleMax® collects and transports the sorted and baled packaging to a recycling facility.
  6. Recycled packaging is washed and reground into Post-Consumer Reycled (PCR) pellets at the recycling facility.
  7. PCR Pellets are used to manufacture new ZERUST® ICT®510-PCR30 VCI packaging.

 

This end-of-life recovery process ensures that used materials are transformed into new, high-quality ZERUST® VCI packaging, reducing the need for virgin plastics while supporting a circular economy.

Why Choose ZeCycle?

Infographic highlighting the benefits of the ZeCycle program for sustainability and waste reduction.

  • Work Towards Zero Waste Goals – Minimize plastic waste by recycling used ZERUST® VCI packaging.
  • Lower Carbon Footprint – Reduce emissions by using PCR-based ZERUST® ICT®510-PCR30 instead of virgin LDPE film.
  • Simplified Recycling – RecycleMax® manages pickup, transport, and processing while training staff on proper recycling and implementing facility-wide recycling processes.
  • Cost Savings – Reduce waste disposal costs through on-site recycling.
  • Meet Sustainability Goals – Support a circular economy and regulatory compliance initiatives.

A Measurable Environmental Impact

An infographic representing ZeCycle’s measurable environmental benefits.The ZeCycle Recycling Program provides businesses with a quantifiable sustainability advantage:

  • Carbon Reduction – 1,000 lbs of polyethylene film recycled through ZeCycle can offset 1280 lbs of GHG compared to virgin LDPE
  • Waste Diversion – Prevents tons of plastic from entering landfills.
  • Energy Savings – Using recycled materials significantly reduces energy consumption compared to manufacturing virgin resin.

By choosing ZeCycle, companies take tangible steps toward sustainable practices, reducing both operational waste and their carbon footprint.

Beyond ZeCycle VCI Recycling: Achieving Facility-Wide Zero Waste with RecycleMax®

RecycleMax logo representing comprehensive waste management and recycling services.

While recycling ZERUST® VCI packaging through ZeCycle helps businesses reduce waste, a comprehensive zero-waste strategy requires a broader approach. Through RecycleMax®, companies can go beyond poly recycling to develop customized zero-waste programs, diverting all recyclable materials from landfills and integrating sustainable disposal solutions across their facilities. Partner with RecycleMax® today to maximize waste diversion, reduce costs, and achieve your environmental goals.

Explore Waste Solutions with RecycleMax®

Join the ZeCycle VCI Recycling Program Today!

The future of sustainable packaging starts now. Contact your ZERUST® representative today to learn how the ZeCycle Program can help your business reduce waste, lower emissions, and achieve its sustainability goals while maintaining reliable corrosion protection.

Start Your ZeCycle Recycling Program

Ready to reduce plastic waste and support a circular economy? Contact ZERUST® to learn how your facility can participate in the ZeCycle closed-loop VCI recycling program and transform used packaging into new corrosion-protective materials.

Contact ZERUST®

Tom White

Tom White is the Marketing Manager at ZERUST®, bringing almost a decade of expertise in Vapor Corrosion Inhibitor (VCI) technologies and corrosion prevention solutions. He leads strategic marketing initiatives that showcase ZERUST®’s global product portfolio, from sustainable VCI packaging films to advanced rust preventatives and cleaners. Tom is deeply involved in product launches, trade show planning, digital marketing, and customer engagement, ensuring that ZERUST®’s innovative solutions reach the right industries and decision-makers. With a strong focus on aligning technical expertise with customer needs, he helps drive the brand’s growth and strengthen its position as a leader in corrosion protection worldwide.

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