ZERUST® Vapor Capsules Provide Corrosion Protection During Transit Through Rapid Climate Changes

  • Export Shipment
  • Inventory Storage
  • Land Shipment
  • Long Term Storage

Who?

Worldwide automotive components and parts supplier

What?

ZERUST® VC2-1 Vapor Capsules provide corrosion protection during transit through rapid climate changes

Why?

The manufacturer needed to protect the external surfaces of solenoid bodies during shipment to the OEM. The OEM required shipments of their component in stackable injection molded trays to facilitate robotically picking the components. As a result, traditional ZERUST® VCI bagging was not feasible, and liquid rust preventatives were not an option as well, as cleanliness was essential

How?

ZERUST® recommended the use of ZERUST® VC2-1 Vapor Capsules by centrally affixing them in each container, and with the 1-year use of life, each Vapor Capsule could be used multiple times to protect the external surfaces of the solenoid bodies during transit

Vapor Capsule
Vapor Capsule
Vapor Capsule
Vapor Capsule
Vapor Capsule

Problem

A major manufacturer of highly-engineered components and systems for powertrain applications worldwide needed a specific corrosion solution. The external surfaces of a solenoid body were being subjected to rapid climate changes during shipment to the OEM being supplied. In  addition,   the OEM required shipments of their component in stackable injection molded trays to facilitate robotically picking the components. As a result, traditional ZERUST® VCI bagging of the relatively small solenoid components, both individually or in bulk, was not feasible. Dipping or spraying the components with a liquid rust preventative was also not an option, as cleanliness was essential.

Solution

Given the specific requirements for cleanliness and accommodating the robotic picking of the components at the OEM assembly line, the recommendation was made to use a ZERUST® VCI diffuser product. The stacks of injection molded containers and lids formed an air-tight enclosure, a great application for the ZERUST® Vapor Capsule. A ZERUST® VC2-1 Vapor Capsule was centrally located in each container and secured in position using the self-adhering strip on the backside. Because of the 1-year use of life, each Vapor Capsule had multiple uses. The replacement period was provided by recording the date of the initial installation (upper righthand corner of the capsule label).

ZERUST® VC2-1 Vapor Capsules protect metals against corrosion for
Up to 1 year


Customer Satisfaction
100%

Results

The customer has been extremely happy with their corrosion-free results and now relies on ZERUST® for all their storage and shipping VCI needs. Contact a ZERUST® Representative for a comprehensive corrosion management solution most effective for your metal assets.

 

Very happy with the corrosion-free results and the ability to use the Vapor Capsules multiple times over the life of the product.
Representatives from the heat-treater
Related Products
Overview of ZERUST Vapor Capsule series for diverse applications

Vapor Capsules are portable VCI emitter diffusers containing proven ZERUST® Vapor Corrosion Inhibitors (VCI). They protect metals in hard-to-reach areas of control panels, electrical cabinets, or other enclosed spaces from corrosion, even when they are in operation. Additionally, use these VCI emitter diffusers as a supplement to other ZERUST® VCI packaging products for added protection.

Detailed view of ZERUST ActivCapsule FAC1-1(S) for corrosion control

ActivCapsule™ FAC1-1(S) is a drop-in capsule containing proven ZERUST® Vapor Corrosion Inhibitor (VCI) technology used as a flash-corrosion prevention product to protect metals from corrosion in hard-to-reach areas in almost any enclosure or as a supplement to other ZERUST® VCI packaging products for added protection.

Array of ActivDri FAD12-1 capsules for metal and humidity protection

ActivDri™ FAD12-1 Desiccant VCI Capsule protects metals in hard-to-reach areas of enclosed spaces by utilizing Vapor Corrosion Inhibitors (VCIs) to prevent corrosion and a silica-gel desiccant to combat humidity that affects metals and electronics in corrosive environments such as salty air or power plants.

ActivPak material change from brown to white displayed

ActivPak® is a versatile and powerful fast-acting VCI sachet designed to address flash rust and corrosion concerns in demanding scenarios, including overseas shipping and polluted factory environments.

Overview of current and new ActivPak(LS) showing material update

ActivPak®(LS) Flash Corrosion VCI Emitters offer fast-acting corrosion protection in challenging conditions, such as factories, marine environments, waste treatment facilities, and power plants.

Close